Hapa's Brewing Company

Blog

By in Brewing 0

Welcome to Brewing 101

I know what you’re thinking, the name Hapa’s Brewing Company implies a devilishly good looking founder, and you would be correct.  You might also be thinking that the name implies something concerning the brewing of beer, and again you would be correct.  Hapa’s Brewing Company is devoted to the art and craft of brewing beer.  However, we are also equally devoted to the creation of delicious food to enjoy with that beer. 

Thus far the subject matter of our blogs has been focused on food.  Well it’s time to get back to our roots and talk about beer.  If you’re like me, you made the natural assumption that beer is created by collecting the tears of leprechauns and adding a dash of witchcraft.  This is surprisingly far from the truth.  The process of making beer combines equal parts science (biology and chemistry) and culinary arts. 

 
How then does one make beer?  We begin the process here:


Here is a barley field.  It turns out the beer is made from barley and not the sweet delicious tears of leprechauns.  After the barley is harvested is it soaked in water, dried, and allowed to germinate.  Once the seeds have begun to sprout, the germination process is cut short by baking the barley.  During the germinations process enzymes are triggered that will convert the starches in the seeds into simpler sugars.  It is these sugars that will be fermented during the brewing process.

 

The next phase in brewing is to extract those sugars.  This process is called mashing.  During the mash the ground malted barley is soaked in hot water.  The hot water activates the enzymes in the grain which after some blah, blah, blah, science, science, science convert the starches into sugar.


Mash tun


The hot sugary water is then separated from the grain in a process called lautering.  At this point the water is called wort (pronounced wert).  The wort must now be boiled.  The boiling of wort accomplished several things.  First, the hot temperature of the boil will sterilize the sugary solution we have created (a perfect environment for microorganisms).  Secondly, the boiling process will cause the natural proteins in the grain to coagulate allowing them to later settle out.  Thirdly, we will be adding hops during the boil.  Hop oils only become soluble at high temperatures which is necessary to impart the bitter flavor that we enjoy in beer.


Hops

After the boil, the hot wort must then be chilled before yeast can be added.  When you think of fungi, you don’t necessarily think of an organism that is very particular about where it lives. However, yeast is very picky about where it thrives and perpetuates and will only flourish at certain temperatures.  Wort right after the boil is too hot. 

The process of adding yeast is called pitching the yeast and is the next step in brewing beer.  Yeast is an interesting organism in that it can respire both with oxygen (aerobic) and without (anaerobic).  When yeast is exposed to an oxygen deprived environment it is able to produce energy by converting sugar into carbon dioxide and ethanol (a.k.a. fire water); a process called fermentation.  Yeast may be a microscopic organism, but it truly does a lot of the heavy lifting in the brewing process.


Yeast cells

The fermentation process takes approximately two weeks.  Eventually yeast cells will clump together in a process known as flocculation.  These clumps fall to the bottom of the fermentation tank allowing us to siphon off our freshly made beer.  The beer must then be bottle or kegged and carbonated.  Beer can be naturally carbonated by adding a small amount of sugar and sealing the beer in a bottle.  The residual yeast will ferment this sugar creating carbon dioxide which will dissolve in the bottle beer.  Likewise, we can artificially carbonate beer by sealing it in a keg and pumping in pressurized carbon dioxide thereby dissolving the gas into the beer.

The last step in brewing is everyone’s favorite:

 

Homebrewing is a fun and ultimately rewarding hobby.  It is also easy enough for anyone to do.  Check out the complete homebrewing kit in our “Featured Products” section in the right hand navigation.  Happy brewing!

By in Cooking 0

Pull My Pork

It’s been a whirlwind last few days; between barbecueing, Fleet Week, and football it was quite an action filled weekend.  I kicked off the busy weekend on Friday by paying a visit to my favorite wholesale warehouse store in the city, Cash & Carry.  Trying to not get distracted by 10 pound wheels of cheese and 30 gallon tubs of mayonnaise, I made my way to the meat locker.  There I found exactly what I was looking for: a Cryovack package of two untrimmed, boneless pork butts totalling 15.45 pounds in weight.


Pork butt still in Cryovac packaging

I prepped the meat Friday night so I could begin the cooking session early Saturday morning.  I began by trimming off all large visible pockets of fat.  Unlike with brisket, I didn’t have to worry about leaving a layer of fat as pork butt has more internal fat that keeps the meat moist during the long cooking process.

            
Untrimmed pork butt                                                   Trimmed pork butt

To ensure an even cook, I used kitchen twine to tie the pork butt.  I then applied a generous helping of rub to the meat.  The rub I used for this cook consisted of black pepper, paprika, raw cane sugar, sea salt, mustard powder and cayenne pepper.  After applying the rub, the two pieces of meat went in to the refrigerator over night.

            
Pork butt: trimmed and tied                                         With rub applied

I woke up at the unholy hour of 5:45am Saturday morning, cursed the heavens for being up that early, and then calmed down by reminding myself that this would all be worth it.  I then stubbled to the backyard to fire up the barbecue.  Some people drink coffee to wake up in the morning.  I light 20 pounds of charcoal on fire in complete darkness while half asleep.  What can I say?  I love the smell of barbecue in the morning.  Armed with the knowledge that this cook would take as long or longer than the brisket, I decided to use the same technique to light the coals and wood.  I filled the charcoal chamber to the top with briquettes and interspersed my wood chunks.  For this cook I used four chunks of oak and two of hickory.  I lit 25 briquettes in a chimney starter and spread out the burning coals on top of the unlit ones in the charcoal chamber.

While the barbecue was coming up to temperature I removed the pork butts and applied the rub for a second time.  I took them out to the back yard and threw them on the cooker just as the sun was rising.

            
After a second application of rub                                 Just thrown on the cooker

My target cooking temperature was in the 220-250 degree range.  Over the course of the cook I adjusted the three lower vents to keep the cooker within that range.  At hour nine I checked on the meat and turned and basted it.  The baste I used was made up of apple cider vinegar, water, salt pepper, worcestershire sauce, paprika, cayenne pepper, and the left over rub.


Meat being basted after nine hours

7:30pm marked the 12 hour point in the cook and by that time the internal temperature had reached my target of 195 degrees.  I took the pork butt off the cooker and let it rest for 30 minutes.  After this rest I used two serving forks to pull the meat apart.  It was so tender that this took very little effort.  I served the pulled pork in as classic dish with cole slaw and barbecue sauce on a hawaiian bun.  The meat had a great smoke flavor with the pepper and a little bit of spice from the cayenne adding to the taste.  The dark exterior bark was incredibly flavorful and led to several ballyhoos as to who got more than their fair share.

            
Pulled pork                                                                     Let’s eat!

By in Cooking 0

This Little Piggy Went to the BBQ

The forecast for the weekend calls for clear skies and warm temperatures, which means it a perfect weather to fire up the barbecue.  Two weeks ago, I applied the “low and slow” method of cooking to a beef brisket with great results, but I think this weekend I’m going give pork a try.  I decided to use the same cooking technique to make pulled pork. 

Pulled pork is generally made from a cut of meat known as the butt which, as the name clearly suggests, is cut from the shoulder of the pig (a common and completely unfounded misconception is that pork butt comes from the rear of the pig). 

Like brisket, pork butt is not a naturally tender cut of meat.  There is an abundance of connective tissue in pork butt that require high temperatures and a long cooking time to break down into the flavorful and tender meat we all enjoy.  After cooking, the meat becomes very tender to the point it can literally be pulled apart by hand, hence the name pulled pork.

Pulled pork is a very common dish in Hawaii so I thought making it was especially applicable for a blog whose name sake is a Hawaiian word.  In Hawaii, pulled pork is called “Kalua pig” or “Kalua pork” and is often the center piece of a luau where it is cooked in an underground pit called a “imu.” 

By in Cooking 0

Secondhand Smoke Never Tasted so Good

The forecast for Sunday, September 26th called for clear skies and warm temperatures which meant it was time for me to finally fire up my new Weber Smokey Mountain  cooker.  This cooker is a bullet style smoker used to cook foods “low and slow.” 

I had plenty of time to think about what kind of meat I wanted to make for this inaugural cook and finally decided on brisket.  Brisket is a tough cut of meat that requires a long cook to tenderize.  I wasn’t sure I wanted to try such a long cook on my first attempt, but very easily convinced to do it.  The plan was to cook the meat at a low temperature of 220-250 degrees for 10-12 hours.  I bought the brisket and other supplies on Friday before the cook at a great restaurant supply store in San Francisco called Cash & Carry.  The untrimmed brisket weighed in at 12.19 pounds!

I used Saturday night before the cook to prepare everything I would need for the next day.  I assembled the grill and prepped the meat.


The grill: fully assembled

To prepare the meat, I first trimmed the fat with the goal of leaving a 1/4 inch layer of fat, that would break down during the cook adding moisture and flavor.

        
Untrimmed                                         Trimmed

I then made my rub using salt, pepper, paprika, garlic powder, and dry mustard and applied it to both sides generously.  The brisket spent the night in the refrigerator, wrapped in plastic wrap.

On Sunday morning I woke up at 6:00am to fire up the cooker.  I filled the charcoal chamber with briquettes and interspersed wood chunks.  I used apple and hickory wood.  I lit 25 briquettes in a chimney starter and added them on top of the unlit charcoal.  By 7:30 the cooker came up to the correct temperature and I added the brisket.


Brisket: just added to cooker

The cooker did an amazing job of retaining heat.  I checked on the cooker every hour and made slight adjustments to the vents to control the temperature.  I turned and basted the brisket with apple juice at hour 6 and hour 9.  I also took the internal temperature of the brisket at hour 9 which was 175 degrees; ten degrees below my target temperature of 185.  Right around 5:30 the brisket hit 185 degrees and I pulled it off the cooker.


Right after being taken off the cooker

The brisket looked and smelled amazing.  It had a very nice bark on the outside which is characteristic of a good brisket.  I let the meat rest for 20 minutes (a very long 20 minutes) to allow the juices redistribute.  In finally carved into the brisket at 6:00pm and full 12 hours after I started the smoking process.  The meat had a 1/4 inch smoke ring and tasted absolutely delicious!


Now we eat!

By in Uncategorized 0

Welcome to Hapa’s Brewing Company

Welcome to the official blog of Hapa’s Brewing Company.  I created this blog to showcase my exploits in the brewing and culinary arts. 

For those of you who are unfamiliar with the word “hapa” I offer this brief definition: Hapa is a Hawaiian language term used to describe a person of mixed Asian or Pacific Islander racial or ethnic heritage.  I try to incorporate this idea of mixing cultures when I brew a batch of beer or fire up the barbecue, stove, smoker, oven, etc.  The goal is to combine the best flavors from different cultures to create unique and delectable food and drink.